By the end of 2020, there were over 233,000 repair and maintenance establishments in the United States. These establishments may focus on one or more different types of maintenance.
In this guide, we will uncover the facts about predictive maintenance. Why is it so important for industries that use machinery? Read on to find out.
What Is Predictive Maintenance?
Predictive maintenance is a technique that tracks the performance of equipment in real-time. It can prevent machine failure before it happens so that an organization can fix it before it causes major problems.
Predictive maintenance has three main phases; detection, analysis, and correction. All of the phases are important and effective when implementing correctly.
Detection
The detection step is when a company can monitor the characteristics of equipment of their choosing. The values of the machine are compared to data that was previously recorded from the same or similar machine.
During this phase, the goal is to monitor as much equipment as possible. However, the data collection needs to be accurate and done with intent.
If the condition of the machine has changed, additional data may be required but is not completed until the next phase. The data taken during this phase can identify winding issues or shorts.
If the problem is neither of those things, more data will be necessary.
Analysis
The next step of the predictive maintenance equipment management process is analysis. During this step, different tests than the ones in the detection phase are completed.
This phase of testing is a little more complex as it requires one of the following:
- Disconnecting the motor
- Turning the shaft
- Separating the motor leads
Doing these things will take more time, but you will get more information about your machine. It is less common for multiple machines to exhibit changes during the detection stage.
Because of this, the analysis phase is only completed when necessary.
Correction
If there is a problem that triggered an analysis to take place, the correction phase is when the issue gets fixed. The most common fixes are tightening connections, cleaning motors, or rewinding a motor completely.
A company can take what it learned from the analysis phase to determine what corrections and repairs are necessary.
Benefits of Predictive Maintenance
Operating machinery is never an easy task. With preventative maintenance software, you can prevent problems which in turn prevents downtime.
The main benefits of implementing predictive maintenance include:
- Fewer costs
- Scalability
- Equipment monitoring
- Insights in real-time
- Transparency
- Proactive solutions
Equipment health is important to any industry. Along with the above benefits, you can have a clear view of solutions to productivity disruptions.
Learn more here about how predictive maintenance can help your business.
Do You Know the Health of Your Equipment?
Any device is prone to deterioration and damages. Without proper maintenance, a machine is bound to fail before working its full life.
Regular maintenance is great, but more effective when combined with preventative maintenance. When you implement the process correctly, you can reap all of the benefits.
Understand the health of your machine with preventative maintenance. For more articles like this, check out the other posts on our blog.
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